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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?

A) Process Knowledge Management - Management of Change - Training and Performance Assurance
B) Asset Integrity - Training and Performance Assurance - Management of Change
C) Management of Change - Conduct of Operations - Emergency Management
D) Process Knowledge Management - Safe Work Practices - Management of Change

2. During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)

A) The auditor should not classify this as a finding because the operator should not have been interviewed
B) The auditor should classify this as a finding. No additional information is required
C) The auditor should record this input, but not classify this as a finding based on a single observation
D) The auditor should interview additional operators before deciding whether to classify the observation as a finding

3. A Management of Change work process includes: (select all that apply)

A) Approval requirements
B) A review of impact on process safety
C) Written procedure
D) A review of Safe work practices

4. Which of the following Risk-Based Process Safety elements are expected to be most directly and frequently involved with the Emergency Management Element? (select all that apply)

A) Training and Performance Assurance
B) Management of Change
C) Stakeholder Outreach
D) Hazard Identification and Risk Analysis

5. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Workforce Involvement
B) Training and Performance Assurance
C) Conduct of Operations
D) Asset Integrity and Reliability
E) Incident Investigation

Solutions: